Top 10 Pallet Racking Double Deep Manufacturers & Factory

Founded in 2001, HEDA Shelves has emerged as an authoritative factory-direct manufacturer spanning 30,000 m² with a 30,000-ton monthly capacity. Holding CE (2435-CPR-8605159) and ISO 9001:2015 certifications, HEDA provides complete in-house roll forming, pickling, phosphating, automated punching, and precision robotic welding. Renowned for tailored double deep configurations, rapid CAD/3D turnarounds, and robust overseas container loading engineering.

A global intralogistics titan specializing in automated and semi-automated racking systems. SSI Schaefer’s double deep installations integrate seamlessly with crane-served high-bay AS/RS setups and complex warehouse management systems. Their cold-rolled steel designs feature proprietary connection hooks that offer superior torsional rigidity under extreme seismic loads.

Operating multi-continental manufacturing centers, Mecalux provides versatile double deep pallet racking systems engineered with continuous-punch upright profiles. Their roll-formed components utilize advanced structural steels with custom cataphoretic coating options, providing robust protection in both cold-storage environments and high-throughput distribution hubs.

With an industrial heritage dating back to the invention of slotted angle steel, Dexion is a premier supplier for high-density European logistics. Their P90 double deep pallet racking architecture allows heights exceeding 30 meters with variable beam section depths, designed in accordance with EN 15512 standards.

A fast-growing European racking enterprise with heavy automated manufacturing factories across Belgium, Germany, and Poland. Stow specializes in high-tolerance double deep frameworks, notably their Stow Atlas shuttle systems and reinforced upright columns with specialized web reinforcement for heavy industrial and cold-chain clients.

Uniquely positioned as both an MHE manufacturer and a racking producer, Jungheinrich engineers double deep systems tuned to the kinematic behavior of their proprietary reach trucks. This unified structural-vehicle optimization ensures flawless aisle clearance calculations, lower mast oscillation, and integrated optical positioning sensors.

The definitive leader in hot-rolled structural steel racking in North America. Frazier’s double deep systems utilize heavy structural channel steel (ASTM A36) rather than roll-formed sheet metal, making them practically impervious to severe forklift impacts common in high-velocity cold-storage operations and heavy beverage bottling plants.

The world’s largest material handling systems integrator. Daifuku designs heavy-duty double deep crane-served racking structures built to withstand extreme seismic activity (JIS standards). Their factories implement micron-level rolling tolerances necessary for ultra-high-speed automated stacker crane pick-and-deposit cycles.

A European specialist in precision cold-formed storage engineering. BITO’s double deep product lines feature high-yield steel uprights with multi-hook connector lugs, delivering rigid mechanical connection without play. Their product portfolio emphasizes comprehensive safety accessories, including column deflector boots and rear pallet stops.

Serving the Americas, Interlake Mecalux specializes in teardrop and structural double deep designs compliant with ANSI MH16.1. Their automated factories produce interchangeable teardrop beam and column configurations, facilitating rapid expansions and cross-compatibility with legacy racking infrastructures across the 3PL industry.

The reliance on manual pantograph reach trucks is transitioning to autonomous guided vehicles (AGVs) equipped with 3D LiDAR and optical SLAM. Automated double deep reach AGVs eliminate the human error margin in placing pallets into blind rear positions, driving procurement specs to demand millimeter-level beam tolerance consistency.

Procurement teams are shifting away from static double deep bays toward hybrid double deep shuttle channels. By integrating self-propelled battery-powered radio shuttles within 2-to-4 deep profiles, operators achieve rapid FIFO or LIFO handling without requiring specialized heavy reach truck pantographs.

Environmental product declarations (EPD) and structural optimization favor HSLA steel grades such as Q355B and ASTM A1011. These steels achieve superior tensile yield properties with lighter section weights, reducing the total carbon footprint of steel racking systems while preserving ultimate load bearing capacities.

With pharmaceutical cold storage and perishable food hubs surging, standard powder-coat finishes are increasingly swapped for continuous pre-galvanized or hot-dip galvanized uprights. Galvanized double deep systems withstand continuous -30°C temperature cycling and condensed moisture washdowns without rust.

Global building codes (UBC, IBC, Eurocode 8) enforce stricter seismic dynamic resistance formulas. Upright baseplate engineering for double deep configurations has evolved from simple stamped plates to thick CNC-profiled anchor shoes that distribute uplift and shear stresses across building concrete slabs.